Tag: manufacturing

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InterAct Blog

Mission to Australia: sharing cutting-edge research from the ‘factories of the future’

Professor Colin Lindsay (University of Strathclyde and InterAct)

The InterAct Future of Work Team visited Australia for an international evidence-gathering mission, seeking to share findings from our research with manufacturing stakeholders and learn from good practice in fostering collaboration and innovation in the sector. As reported in our first blog from Professor Jill MacBryde, our first engagements in Brisbane were really inspiring, as we learned about how colleagues at Queensland University of Technology (QUT) have partnered with Australian manufacturers, and we visited the Advanced Robotics for Manufacturing (ARM) Hub, to see first-hand how this collaborative factory space brings together researchers, tech experts and growing manufacturing SMEs to ensure that manufacturers have the support they need to scale and innovate.

Our next stop was Melbourne, where the team hugely enjoyed hearing from Professor Laura Anne Bull (Deputy Vice Chancellor, Education, Experience & Employability at Swinburne University of Technology) and her team about Swinburne’s exciting work around business engagement and innovation, which is realised through impactful collaborations with manufacturers and others, but also integrated in the employability-related provision delivered to students. The jewels in the crown of Swinburne’s engagement with manufacturing stakeholders are their Factory of the Future, Smart Structures Lab and SEAM (Surface Engineering for Advanced Materials) Lab, where we were pleased to spend the morning for a research visit.

Experts in each laboratory walked us through some of the cutting-edge technologies they deploy to support the manufacturing industry in their innovation journeys. Professor Anita Kocsis (Director of Design Factory Melbourne at Swinburne) also helped us understand how the Factory of the Future and other manufacturing-facing initiatives connect with a broader suite of collaborations that place Swinburne and partners at the centre of a burgeoning design innovation ecosystem across Victoria.

We were fortunate to have Dr Avril Thomson (Head of Skills Programmes at the National Manufacturing Institute Scotland) as a key member of our Mission team, so that Avril could share insights from the NMIS team’s wide range of impactful learning and technology transfer solutions in Scotland, and compare notes with various factories of the future experts in Australia. There were interesting parallels between the work carried out by NMIS, Catapult network stakeholders and other partners in the UK, and the essential and practically useful support provided by Swinburne’s Factory of the Future, for example through its innovative Industrial Digital Transformation Hub.

The final Australian city stop for the team was Adelaide in South Australia, where we were able to spend time at a second Factory of the Future. Flinders University leads this fast-developing project, and we were able to tour some exciting innovation projects being developed by manufacturers in collaboration with the Factory of the Future. Inspirational Principal Manager Philipp Dautel shared Factory of the Future’s vision for a world-class, advanced manufacturing innovation and training facility that will engage up to 250 companies, a vision that is already beginning to be realised through a range of exciting ongoing projects and a major build underway. Factory of the Future is embedded within the stunning Tonsley Innovation District – a formerly disused automotive manufacturing site that has now regenerated into an innovation and inclusive hub hosting partners ranging from mega-MNEs like BAE Systems to local SMEs.

While visiting Adelaide, the team also enjoyed two excellent research dissemination events kindly hosted by Professor Michael Gilding (Vice President and Executive Dean, College of Business, Government and Law at Flinders University). First, we enjoyed a lively roundtable discussion with senior policy and business stakeholders, with Professor Jill MacBryde presenting InterAct research on attracting the next generation of talent to manufacturing work, while we also shared insights on digital ‘dynamic capabilities’ from our research with industry leaders in the UK, and Dr Avril Thomson spoke about NMIS’s impact in collaborating with Scottish manufacturers on emerging skill needs.

Then, we followed a first successful event with a half-day workshop targeting manufacturing managers and stakeholders. This time, I got the opportunity to share research on the importance of effective people management and fair work for the manufacturing sector (drawing on the work of both InterAct and the ESRC PrOPEL Hub). My colleagues Professor Jill MacBryde and Dr Avril Thomson both led interactive workshops on the future of work and skills in manufacturing.

It was great to engage directly with South Australia’s manufacturing stakeholder community, and we’re hugely grateful to Philipp, Michael and their teams at Factory of the Future and Flinders for making it happen. It was also interesting to hear much positivity about the future of manufacturing work from policy, business and manufacturing leaders, but also familiar concerns raised about skill shortages and the challenge of attracting (especially young) people to the sector.

Our take-aways?

Often following the UK (and indeed Scotland’s) example, national and regional policy stakeholders in Australia have invested in collaborative spaces and projects that have the potential to impact significantly on innovation and digital transformation in manufacturing. Just as in the UK, there are really exciting partnerships between higher education, research and manufacturing – something that obviously chimes with the core values of InterAct, and its partners. Finally, there was a willingness to engage with the idea that people – and therefore people’s jobs and experiences in the workplace – are crucial to understanding and fostering the high value, innovative future that we want in manufacturing. Sharing robust research and best practice on ‘what works’ in practices that support an innovative, inclusive and productive future of manufacturing work will remain a key mission of the InterAct team.

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Productivity Resources Sustainability

Beyond Ownership: Business models for sustainable, smart appliances

dusanpetkovic1 / Adobe Stock
Watch a short video explaining the potential of shared ownership business models in the manufacturing sector.

Research overview

What factors the drive consumer adoption of digitally enabled products?

This project, from InterAct funded researchers, has investigated the assumption that a lack of consumer demand lies behind manufacturers’ underinvestment in Industrial Digital Technology. It focused on domestic washing machines as a widespread product that could be ripe for innovation, and which is under pressure to improve its environmental performance.

The findings suggest that consumer resistance to digital features stems from a lack of clear perceived benefits. While manufacturers focus on promoting the technological features of their products as a competitive advantage, customers value outcomes and experience offered. Moreover, customers expressed a dislike for refurbished washing machines and scepticism about alternative revenue models as potentially exploitative. Demonstrating value for money and cultivating trust are major challenges.

For manufacturers, the key recommendation is to place the customer’s experience and expected outcomes (e.g. peace of mind and clean clothes on demand) at the heart of their innovation, rather than emphasise product features.

Technology should be harnessed to support delivery of such outcomes and may be enabled through business model innovation. For example, assured maintenance leading to peace of mind can be delivered through a combination of digital technology (condition monitoring, predictive analytics etc) and business model innovation (shared ownership, access-based service etc).

You can find out more about the project, it’s findings and the team’s recommendations in the full report below.

This research was conducted by Ahmad Beltagui (Aston Business School), Ana Isabel Canhoto, Daniela Castillo, Amireza Alizamani (University of Sussex – Business School), Ramin Behbehani (Brunel Business School) Niraj Kumar (Essex Business School), Maren Schnieder (Anglia Ruskin University). This work was supported by the UKRI Made Smarter Innovation Challenge and the Economic and Social Research Council via InterAct [Grant Reference ES/W007231/1].

For further discussions or to propose potential applications/collaborations, please contact Ana Canhoto or Ahmad Beltagui.

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Download “Beyond Ownership: Business models for sustainable, smart appliances” Beyond-Ownership-Report.pdf – Downloaded 5 times – 1.22 MB
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Productivity Resources

Webinar – Unlocking the UK’s regional manufacturing productivity

Watch the full recording.

Research overview

This webinar, led by InterAct researchers in partnership with The Productivity Institute’s ‘Midlands Productivity Forum’, offers an analysis of the comparative productivity of the manufacturing sector across different UK regions, specifically the East Midlands, West Midlands, and Yorkshire. Drawing on data from the Office for National Statistics (ONS), the manufacturing sector has been identified as the largest contributor to output growth per hour, with a rate of 0.7 compared to 0.1 for the total UK industries, underscoring its critical role in driving regional economic performance.

Expert researchers from InterAct’s ‘Future of the Economy’ team will examine findings of a recent report exploring key factors affecting regional productivity. You’ll hear more about the impact of collaborative R&D grants that foster technological advancements and innovation, as well as labour market dynamics that ensure the availability of skilled and adaptable workers. Our team will then highlight how the innovation ecosystems of these regions contribute to building resilience in the manufacturing sector.

The insights derived from this analysis are intended to support stakeholders—including regional policymakers and industry leaders—in making informed decisions to enhance regional economic growth. Join us on November 4th to find out more, as we work to promote a more productive, resilient, and sustainable manufacturing sector across the UK, ensuring long-term economic growth.

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News

InterAct expands global programme with India research mission

At the end of October 2024, the InterAct team continued their series of InterAct Global research missions with a visit to Pune, India. InterAct Global is an expansion of the project, designed to bring insights from international manufacturing and technological innovation in the UK sector. The visit enabled the team to engage with those in the electric vehicle (EV) sector that are working towards making Pune the EV manufacturing hub of the future.

InterAct is hoping to create both local and global impact by exchanging knowledge with international players in the worldwide manufacturing ecosystem. These missions will help to better understand the competitive advantages of other countries, learn from them, and exchange best practices and processes. Providing these insights to UK businesses and policymakers, the project aims to tackle the future challenges of digital transformation across three key areas: ecosystems, economies, and workplaces.

India represents an interesting case study for innovation, with clearly defined priorities in upskilling the future workforce and improving diversity and inclusion in manufacturing. The team had the chance to explore this in more depth through visits to various organisations and companies including:

  • Spark Minda
  • Bajaj Auto
  • ARAI (The Automotive Research Association of India)
  • Tata Motors
  • Symbiosis Institute of Technology, Pune

InterAct had the chance to expand upon these visits and discussions with a round table session and two workshops, hosted in collaboration with Symbiosis International University (SIU). These events brogh together a range of high calibre attendees, including those from automotive and EV manufacturing, artificial intelligence and academia, to collaborate on ‘the need of the hour’ (Dr. Vidya Yeravdekar, Pro Chancellor, Symbiosis International University).

These engaging sessions offered participants a chance to hear from the InterAct team, SIU academics and industry stakeholders as they discussed:

  • How to make the Pune region the hub of electric vehicle production by 2050: allowing key industry stakeholders to share their expertise and views for the direction of the sector.
  • The role of Pune in the 2040 electric vehicle global value chain: encouraging participants to envision the stages of development needed to succeed in their share regional vision.
  • The future of work in the Pune electric vehicle industry: highlighting the importance of upskilling and education, as well as looking at how to make manufacturing more appealing to gen Z.

Attendees also contributed to an extended shared understanding of the challenges and opportunities for the manufacturing sector through the workshops built around the approaches of the InterAct Future of Work and Future of Digital Manufacturing Ecosystems teams, led by Professor Janet Godsell, Dr. Robert Stewart, Dr. Carolina Marin-Cadavid and Millie Rodgers.

We want to thank all of our generous hosts and partners for the success of this mission, and look forward to bringing more insights from our further global engagement activities.

Categories
Productivity Resilience Resources Sustainability

Remanufacturing in the aerospace industry: Perceptions and practices of circular economy business models in aerospace small to medium-sized enterprises

Research overview

Global aviation currently contributes approximately 2% of greenhouse gas emissions; the projected growth in global aviation will create annual CO2 emissions of 1.8 billion tons by 2050. Consequently, the sector has made a commitment to achieve net-zero carbon emissions by 2050.

Government policy strategies such as the Aerospace Sector Deal, Jet Zero and Destination Zero focus on sustainable aviation fuel and aircraft efficiency for the transition to zero emission flight. Although, attention to the whole aircraft life cycle including design, manufacture and recovery has been relatively lacking.

This project sought to support SMEs in the aerospace manufacturing industry by exploring remanufacturing business models, a form of Circular Economy Business Model (CEBM), to help them move towards a sustainable future.

Embracing the ‘Circular Economy’ can minimise the consumption of finite resources as well as the production of waste and emissions. CEBMs, which are often represented as R-imperatives or R-models, can not only contribute to sustainability but also to business model innovation by extending the value proposition to value recreation, redelivery, and recapture.

This project conducted case studies of five SMEs in the UK aerospace industry to explore:

  1. The extent of their current practice of, and plans for, remanufacturing
  2. Barriers they face in their current or potential remanufacturing business models
  3. Drivers for them to engage with a more sustainable business model

Find out more and download the full report below.

This research was conducted by Dr Rachael Lamb (University of Bristol), Dr Eun Sun Goodwin (University of Wolverhampton), Dr Michael Rogerson (University of Sussex) and Dr Alisha Tuladhar (University of Surrey). This work was supported by the UKRI Made Smarter Innovation Challenge and the Economic and Social Research Council via InterAct [Grant Reference ES/W007231/1].

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News

InterAct joins supply chain industry leaders for UK SCALE Centre Symposium

On Monday 7 October, InterAct representatives joined leaders and executives from across the supply chain industry to the UK Supply Chain and Logistics Excellence (SCALE) Centre Symposium at Loughborough University.

This symposium aimed to bring together key stakeholders from industry, policy and academia to discuss and co-create visions how the UK SCALE Centre, and supply chain community, can confront some of the biggest challenges facing the sector.

In recent years, manufacturers and logistics providers have faced major systemic shocks such as COVID-19, Brexit and the conflict in Ukraine. These difficulties have created a sentiment among some academics and industry leaders that collective forethought and action are needed to protect from future shocks.

Discussing the motivation behind the symposium, Professor Janet Godsell, InterAct Co-director and Professor of Operations and Supply Chain Strategy said: “The future can often seem distant and less concerning than the problems of today, particularly in the supply chain and manufacturing sectors. It has felt as though we are living in an age of ‘permacrisis’, constantly fighting just to stay on track.

“These challenges have proven the vital importance of considering potential futures, today. We need to make a fundamental change in the way we pursue growth to better balance the environmental, social and economic cost of growth, and that’s we’ve brought together so many different voices today to discuss making that change.”

Attendees were welcomed by Vice-Chancellor of Loughborough University, Professor Nick Jennings, before hearing from Sir John Peace, Chair of Midlands Engine, as he discussed his enthusiasm for the potential of the UK SCALE Centre and the opportunities for regional benefits to the Midlands.

The initial talks were followed by an in-depth look at the place of the Centre within the wider Massachusetts Institute of Technology (MIT) Global SCALE Network. Dr Chris Caplice, Executive Director of MIT Center for Transportation & Logistics, also provided an overview of the possibilities for businesses to engage with the Centre: “The chance for academia and industry to work together is always exciting because it opens up new opportunities. One has a longer-term view, and the other is more set in the real world and provides short-term views, so they complement each other well.

“Many figures from industry haven’t really had a chance to consider how they can work with academia to achieve mutual benefits, so it’s great to see them come together and explore that.”

Four expert speakers then examined the influence and impact of four key themes for the development of future supply chains:

  • Supply chain digitisation – Tim Lawrence, Director of Digital Supply Chain at Digital Catapult
  • The need to evolve our workforce to meet the anticipated needs of the supply chain – Dr Grant Charlesworth-Jones, D4Drivers
  • Supply chain sustainability – Judith Richardson, Managing Principal and Head of Sustainability at Argon & Co
  • Talent for the future – Jo Pick, Chief People Officer at Wincanton Plc

Discussing their participation in the day, Judith Richardson of Argon & Co said: “We were incredibly excited when we heard that Loughborough was partnering with MIT to set up a SCALE Centre in the UK. As someone from the Midlands, and an advocate for the sustainability agenda, I was delighted to hear that this initiative would be landing in the region that kickstarted the industrial revolution as we look towards creating a new ‘green revolution’.”

Dr. Charlesworth-Jones added: “Loughborough embodies the essential forward-thinking approach to making a better future, where we can deliver more on a sustainable basis, both in an economic and environmental sense… they are bringing together the best that the UK has to offer to create supply chain solutions so that we can get what we want, when we want it, without it costing the earth.”

The afternoon session saw attendees reconvene to consider the learnings from the morning, engaging with an innovative workshop approach that saw them working together on developing ‘visions for the future of supply chains in 2040’. This workshop gave participants the opportunity to showcase their professional insights and expertise, sharing these through short presentations.

Hear from SCALE Centre Symposium speakers

If you want to learn more visit the dedicated UK SCALE Centre microsite.

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News

InterAct Co-director named in The Manufacturer Top 100 Awards

InterAct Co-director, Professor Janet Godsell, has been named as a winner for the ‘Sector Activist’ category in 2024 edition of The Manufacturer Top 100.

Now in its 12th year, The Manufacturer Top 100 scours the length and breadth of the nation to find the 100 most dynamic leaders and innovators in manufacturing, nominated by The Manufacturer’s audience, the industrial community and judged by a panel of industry leaders, academics and manufacturing associations.

The Manufacturer Top 100 celebrates the heroes of UK manufacturing and recognises their contribution to Net Zero, Digital Transformation, Innovation and Leadership. 

With an extensive background in industry and academic roles across both manufacturing and supply chains, Professor Godsell has long championed the importance of manufacturing to the economy, society and people’s everyday lives. An outspoken advocate of the integral role of humans within our supply chains and manufacturing businesses, she established the InterAct Network as a co-director in 2021 to develop new research in this area.

Professor Godsell has been deeply involved in sustainability focused research through projects such as CircularMetal and CarbonVue, which aim to reduce the environmental impact of the sector. She has also played an important role in the development of the new UK SCALE Centre, a collaboration between Loughborough University and the Massachusetts Institute of Technology (MIT), focusing on the future of supply chain innovation.

Discussing the recognition of her work in the Top 100, Professor Godsell said: “I’ve wanted to work in manufacturing since I was 15, so being part of The Manufacturer Top 100 is amazing. It really shows that the work I’ve done has been recognised by the community.

“Whilst I’m now working in an academic capacity, I think people can see I’m making use of the skills and expertise I’ve gained over the years to make a difference for the manufacturing sector.”

Hear more about Jan’s career journey and her view on the biggest challenges facing the sector
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News

InterAct attend the Women in Manufacturing Conference 2024

InterAct representatives were pleased to support the Women In Manufacturing initiative’s ‘Changing Perceptions’ conference on 19th September 2024.

Hosted at the state-of-the-art Manufacturing Technology Centre facility in Coventry, the event brought together a range of people within the manufacturing ecosystem to discuss gender diversity and inclusion within the industry.

The event was one of a series organised by the Women in Manufacturing UK Initiative, a network of industrial and academic professionals with a shared interest in encouraging diversity and inclusion in the sector.

Although women represent almost half of the labour force in the United Kingdom, they account for only 26% of all workers in the manufacturing sector.

Gender norms, stereotypes, and even AI biased can divide men and women into different occupations, leadership positions and economic activities, resulting in a lack of diversity influencing decision-making at the sector’s summit.

The morning sessions aimed to tackle this, kicking off with Dr. Jennifer Castañeda Navarrete and Zoi Roupakia presenting findings of their report, co-authored with Dr. Viktória Döme and Guendalina Anzolin:  ‘The Women in UK Manufacturing 2024: Addressing Labour Shortages and Bridging the Gender Gap’.

This was followed by presentations including ‘Driving diversity and inclusion in manufacturing’, a panel discussion on ‘Inclusive innovation in manufacturing’ and ‘Industry best practice’.

Throughout the afternoon, a series of workshops delved into various aspects of women’s roles in manufacturing, covering topics such as career advancement, mentorship programs, and strategies to overcome gender bias.

Attendees had the opportunity to engage with seasoned professionals, share experiences, and gain insights into navigating the challenges unique to women in the manufacturing workforce.

Whilst the conference made it clear that the industry has a long way to go in terms of promoting diversity and inclusion, and solving these long-term issues, the enthusiasm and ideas generated by the Women in Manufacturing initiative was an inspirational takeaway for attendees.

If you want to learn more about how you can take practical steps to help address these challenges, you can read Dr Jennifer Castañeda Navarrete and Zoi Roupakia’s report, co-authored with Dr. Viktória Döme and Guendalina Anzolin’s.

Full report
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InterAct Blog

The Circular Electricals and Electronics Project 

Miha Creative / Adobe Stock
Dr Lucia Corsini (University of Oxford)

Enabling a low-carbon and Circular Economy for electrical and electronic equipment is a critical element of reducing carbon emissions from the extraction and processing of minerals.

Electrical and electronic equipment is the fastest growing waste stream in the UK and the world. Less than 35% of waste electrical and electronic equipment is recovered in the UK.  

Our ability to effectively reuse, repair, remanufacture and recycle electrical and electronic equipment is locked in by decisions made at the design and manufacturing stage.  

So, how do we design more circular products, services and systems to enable the effective maintenance, reuse, remanufacture and recycling of electrical and electronic equipment?  

How can we help industry to do the same, within the socio-economic, technical and regulatory constraints they face?  

The Circular Electrical and Electronics Project aims to tackle these challenges and has been carefully co-created with more than twenty-four partners from across the electrical and electronic equipment value chain.  

This project is supported by UKRI Future Leaders Fellowship funding of £1.56m awarded to Dr Lucia Corsini to explore “Tackling Waste Electrical and Electronic Equipment”. The initiative develops systems and engineering design solutions to enable a Circular Economy for electrical and electronic equipment, in which product lifetimes are maximised and products are effectively reused, remanufactured, repaired and recycled. 

Forming part of a systems approach, this research project develops design and engineering solutions to:  

  • Model flows of waste electrical and electronic equipment and related carbon emissions  
  • Identify waste and carbon reduction scenarios and strategies  
  • Develop circular product design and business model solutions that leverage emerging technologies and behavioural insights  
  • Help industry to embed novel circular economy solutions 
  • Support entrepreneurship and incubation of circular economy solutions 
  • Raise awareness and improve consumer access to circular economy solutions 

Please contact Dr Lucia Corsini at lucia.corsini@eng.ox.ac.uk if you would like to: 

  • Participate in the Circular Electrical and Electronics Project to get early access to research findings and publications 
  • Attend the annual Circular Electricals and Electronics Project Knowledge Exchange event 
  • Co-create future pathways for a Circular Economy for electrical and electronic equipment by participating in policy and industry stakeholder workshops (January– April 2025) 
  • Invite the Circular Electricals and Electronics Project team to speak to your organisation or provide guidance on the Circular Economy, waste electrical and electronic equipment, or critical minerals 

Dr Lucia Corsini is a UKRI Future Leaders Fellow and is an incoming Senior Research Fellow and Head of the Circular Economy and Sustainability Lab at the Department of Engineering Science, University of Oxford. Previously she was a Reader in Product Design Engineering at Brunel University London. 

Categories
Productivity Resilience Resources Sustainability

Transforming supply chains: UK Supply Chain Survey 2024

phaisarnwong2517 / Adobe Stock

Research overview

A new survey of manufacturers and technology companies has revealed the key challenges facing companies when it comes to digitalisation of supply chains. The Digital Supply Chain Hub programme has conducted its own research uncovering organisations’ attitudes towards the digital transformation of supply chains. Interviews were held with supply chain professionals in large manufacturing businesses and SMEs, as well as technology and innovation professionals developing solutions for supply chains.

It has revealed that insufficient resources are one of the most common barriers to digital transformation when it comes to supply chains. There is a growing need to upskill workforces in using new digital technologies and deep tech such as the internet of things and artificial intelligence. Enhancing efficiency and automation, building resilience against disruptions, and developing a more sustainable supply chain are key priorities for large manufacturing businesses while SMEs surveyed are slightly less likely to be prioritising supply chain digital transformation, with 14% saying they don’t currently have any supply chain top priorities.

Overall, the research shows that there is considerable appetite for digital supply chain solutions and that large businesses in particular are prioritising this crucial development.

However, talent shortages, market competition, and access to funding are most likely to be preventing technology and innovation professionals from developing and providing innovative digital supply chain solutions to UK manufacturers, with a need for further investment and robust policies to drive transformation.

The data can be explored using the interactive graphs, examining differences in views from large manufacturers when compared to SMEs. Regional variations in supply chain challenges can also be examined.

explore the UK Supply Chain Survey 2024

Take the next step and connect to a community of supply chain experts, tools, and resources with the Digital Supply Chain Hub.

Building on the research and business engagement of the programme, the Digital Supply Chain Hub platform has been designed to facilitate strategic collaboration between manufacturers and digital solution providers. The platform will meet industry demand to accelerate the digitalisation of supply chain operations, driving resilience and sustainability through the application of deep tech solutions.

The hub is accessible to businesses of all sizes and can help tackle problems often encountered during the search for a suitable supply chain partner. The platform provides matching capabilities to connect companies with the right partners for their specific needs. The hub also offers educational courses to address key skills gaps and provides tools for companies to assess their current supply chain resilience and data readiness.

join the Digital Supply Chain Hub