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Productivity Resilience Resources Sustainability

Remanufacturing in the Aerospace Industry: Perceptions and Practices of Circular Economy Business Models in Aerospace Small to Medium-sized Enterprises

Overview

Global aviation currently contributes approximately 2% of greenhouse gas emissions; the projected growth in global aviation will create annual CO2 emissions of 1.8 billion tons by 2050. Consequently, the sector has made a commitment to achieve net-zero carbon emissions by 2050.

Government policy strategies such as the Aerospace Sector Deal, Jet Zero and Destination Zero focus on sustainable aviation fuel and aircraft efficiency for the transition to zero emission flight. Although, attention to the whole aircraft life cycle including design, manufacture and recovery has been relatively lacking.

This project sought to support SMEs in the aerospace manufacturing industry by exploring remanufacturing business models, a form of Circular Economy Business Model (CEBM), to help them move towards a sustainable future.

Embracing the ‘Circular Economy’ can minimise the consumption of finite resources as well as the production of waste and emissions. CEBMs, which are often represented as R-imperatives or R-models, can not only contribute to sustainability but also to business model innovation by extending the value proposition to value recreation, redelivery, and recapture.

This project conducted case studies of five SMEs in the UK aerospace industry to explore:

  1. The extent of their current practice of, and plans for, remanufacturing
  2. Barriers they face in their current or potential remanufacturing business models
  3. Drivers for them to engage with a more sustainable business model

Find out more and download the full report below.

This research was conducted by Dr Rachael Lamb (University of Bristol), Dr Eun Sun Goodwin (University of Wolverhampton), Dr Michael Rogerson (University of Sussex) and Dr Alisha Tuladhar (University of Surrey). This work was supported by the UKRI Made Smarter Innovation Challenge and the Economic and Social Research Council via InterAct [Grant Reference ES/W007231/1].

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News

InterAct Co-director named in The Manufacturer Top 100 Awards

InterAct Co-director, Professor Janet Godsell, has been named as a winner for the ‘Sector Activist’ category in 2024 edition of The Manufacturer Top 100.

Now in its 12th year, The Manufacturer Top 100 scours the length and breadth of the nation to find the 100 most dynamic leaders and innovators in manufacturing, nominated by The Manufacturer’s audience, the industrial community and judged by a panel of industry leaders, academics and manufacturing associations.

The Manufacturer Top 100 celebrates the heroes of UK manufacturing and recognises their contribution to Net Zero, Digital Transformation, Innovation and Leadership. 

With an extensive background in industry and academic roles across both manufacturing and supply chains, Professor Godsell has long championed the importance of manufacturing to the economy, society and people’s everyday lives. An outspoken advocate of the integral role of humans within our supply chains and manufacturing businesses, she established the InterAct Network as a co-director in 2021 to develop new research in this area.

Professor Godsell has been deeply involved in sustainability focused research through projects such as CircularMetal and CarbonVue, which aim to reduce the environmental impact of the sector. She has also played an important role in the development of the new UK SCALE Centre, a collaboration between Loughborough University and the Massachusetts Institute of Technology (MIT), focusing on the future of supply chain innovation.

Discussing the recognition of her work in the Top 100, Professor Godsell said: “I’ve wanted to work in manufacturing since I was 15, so being part of The Manufacturer Top 100 is amazing. It really shows that the work I’ve done has been recognised by the community.

“Whilst I’m now working in an academic capacity, I think people can see I’m making use of the skills and expertise I’ve gained over the years to make a difference for the manufacturing sector.”

Hear more about Jan’s career journey and her view on the biggest challenges facing the sector
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InterAct Blog

The Circular Electricals and Electronics Project 

Electrical and electronic equipment is the fastest growing waste stream in the UK and the world. Less than 35% of waste electrical and electronic equipment is recovered in the UK.  

Our ability to effectively reuse, repair, remanufacture and recycle electrical and electronic equipment is locked in by decisions made at the design and manufacturing stage.  

So, how do we design more circular products, services and systems to enable the effective maintenance, reuse, remanufacture and recycling of electrical and electronic equipment?  

How can we help industry to do the same, within the socio-economic, technical and regulatory constraints they face?  

The Circular Electrical and Electronics Project aims to tackle these challenges and has been carefully co-created with more than twenty-four partners from across the electrical and electronic equipment value chain.  

This project is supported by UKRI Future Leaders Fellowship funding of £1.56m awarded to Dr Lucia Corsini to explore “Tackling Waste Electrical and Electronic Equipment”. The initiative develops systems and engineering design solutions to enable a Circular Economy for electrical and electronic equipment, in which product lifetimes are maximised and products are effectively reused, remanufactured, repaired and recycled. 

Forming part of a systems approach, this research project develops design and engineering solutions to:  

  • Model flows of waste electrical and electronic equipment and related carbon emissions  
  • Identify waste and carbon reduction scenarios and strategies  
  • Develop circular product design and business model solutions that leverage emerging technologies and behavioural insights  
  • Help industry to embed novel circular economy solutions 
  • Support entrepreneurship and incubation of circular economy solutions 
  • Raise awareness and improve consumer access to circular economy solutions 

Please contact Dr Lucia Corsini at lucia.corsini@eng.ox.ac.uk if you would like to: 

  • Participate in the Circular Electrical and Electronics Project to get early access to research findings and publications 
  • Attend the annual Circular Electricals and Electronics Project Knowledge Exchange event 
  • Co-create future pathways for a Circular Economy for electrical and electronic equipment by participating in policy and industry stakeholder workshops (January– April 2025) 
  • Invite the Circular Electricals and Electronics Project team to speak to your organisation or provide guidance on the Circular Economy, waste electrical and electronic equipment, or critical minerals 

Dr Lucia Corsini is a UKRI Future Leaders Fellow and is an incoming Senior Research Fellow and Head of the Circular Economy and Sustainability Lab at the Department of Engineering Science, University of Oxford. Previously she was a Reader in Product Design Engineering at Brunel University London. 

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Productivity Resilience Resources Sustainability

Transforming supply chains: UK Supply Chain Survey 2024

UK supply chain survey reveals barriers and opportunities

A new survey of manufacturers and technology companies has revealed the key challenges facing companies when it comes to digitalisation of supply chains. The Digital Supply Chain Hub programme has conducted its own research uncovering organisations’ attitudes towards the digital transformation of supply chains. Interviews were held with supply chain professionals in large manufacturing businesses and SMEs, as well as technology and innovation professionals developing solutions for supply chains.

It has revealed that insufficient resources are one of the most common barriers to digital transformation when it comes to supply chains. There is a growing need to upskill workforces in using new digital technologies and deep tech such as the internet of things and artificial intelligence. Enhancing efficiency and automation, building resilience against disruptions, and developing a more sustainable supply chain are key priorities for large manufacturing businesses while SMEs surveyed are slightly less likely to be prioritising supply chain digital transformation, with 14% saying they don’t currently have any supply chain top priorities.

Overall, the research shows that there is considerable appetite for digital supply chain solutions and that large businesses in particular are prioritising this crucial development.

However, talent shortages, market competition, and access to funding are most likely to be preventing technology and innovation professionals from developing and providing innovative digital supply chain solutions to UK manufacturers, with a need for further investment and robust policies to drive transformation.

The data can be explored using the interactive graphs, examining differences in views from large manufacturers when compared to SMEs. Regional variations in supply chain challenges can also be examined.


Take the next step and connect to a community of supply chain experts, tools, and resources with the Digital Supply Chain Hub.

Building on the research and business engagement of the programme, the Digital Supply Chain Hub platform has been designed to facilitate strategic collaboration between manufacturers and digital solution providers. The platform will meet industry demand to accelerate the digitalisation of supply chain operations, driving resilience and sustainability through the application of deep tech solutions.

The hub is accessible to businesses of all sizes and can help tackle problems often encountered during the search for a suitable supply chain partner. The platform provides matching capabilities to connect companies with the right partners for their specific needs. The hub also offers educational courses to address key skills gaps and provides tools for companies to assess their current supply chain resilience and data readiness.

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News

Digital Supply Chain Hub publishes findings of UK Supply Chain Survey 2024

A new survey of manufacturers and technology companies from the Digital Supply Chain Hub has revealed the key challenges facing companies when it comes to digitalisation of supply chains. The Digital Supply Chain Hub programme has conducted its own research uncovering organisations’ attitudes towards the digital transformation of supply chains. Interviews were held with supply chain professionals in large manufacturing businesses and SMEs, as well as technology and innovation professionals developing solutions for supply chains.

The report found that insufficient resources are one of the most common barriers to digital transformation when it comes to supply chains. There is a growing need to upskill workforces in using new digital technologies and deep tech such as the internet of things and artificial intelligence. Enhancing efficiency and automation, building resilience against disruptions, and developing a more sustainable supply chain are key priorities for large manufacturing businesses while SMEs surveyed are slightly less likely to be prioritising supply chain digital transformation, with 14% saying they don’t currently have any supply chain top priorities.

Overall, the research shows that there is considerable appetite for digital supply chain solutions and that large businesses in particular are prioritising this crucial development.

However, talent shortages, market competition, and access to funding are most likely to be preventing technology and innovation professionals from developing and providing innovative digital supply chain solutions to UK manufacturers, with a need for further investment and robust policies to drive transformation.

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News

InterAct researchers present findings at Academy of Management 2024 conference

From 9 – 13 August researchers from InterAct joined academic colleagues from across business, management, and social science at the Academy of Management’s 2024 Annual Meeting in Chicago, Illinois. At this conference, InterAct funded researchers had the opportunity to present the findings of several papers focused on the human challenges of digitalisation. These included:

Envisioning a Socially Sustainable Future in Digitally-Enabled Manufacturing

Presented by:

Janet Godsell (Loughborough Business School)

Co-authors:

Ahmet Onur Agca (Loughborough Business School)

Kamran Ali Chatha (Loughborough Business School)

How will digitalization impact the future of work in global manufacturing?

Presented by:

Carolina Marin-Cadavid (Strathclyde Business School)

Co-authors:

Colin Lindsay (Strathclyde Business School)

Jillian MacBryde (Strathclyde Business School)

Robert Stewart (Strathclyde Business School)

Envisioning digital change: A systematic review of the socio-technical tools literature

Presented by:

Hui Zhang (Sheffield University Management School)

Co-authors:

Carolyn Axtell (Sheffield University Management School)

Vladislav Grozev (Sheffield University Management School)

Karina Nielsen (Sheffield University Management School)

Is the emergence of coworking spaces indicative of a modern industrial organization leading to fostering skills development?

Presented by:

Philip R Tomlinson (University of Bath, School of Management)

Mariachiara Barzotto (University of Bath, School of Management)

Co-authors:

Felicia Fai (University of Bath, School of Management)

Sandrine Labory (University of Ferrara, Department of Economics)


Following these successful presentations, the InterAct Network was pleased to be able to welcome over 80 conference attendees as guests at a networking reception held at Giordano’s restaurant (Gold Coast/Magnificent Mile).

This event brought together a wide range of experts from the social sciences to engage with InterAct staff and learn more about the Network’s agenda of improving human-centric digitalisation in manufacturing.

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News

Made Smarter publishes ‘digital transformation roadmap’ for SME manufacturers

The Made Smarter programme has recently published a new ‘digital transformation roadmap’ to support SME manufacturers with the complex challenges of adopting new technology within their businesses.

Made Smarter was created following an industry-led review of how UK manufacturing industries could be supported to prosper through digital tools and innovation. It is comprised of two key elements; Made Smarter Adoption, which offers practical support and funding to assist businesses with implementing new technology, and Made Smarter Innovation which aims to use research to tackle the current and future challenges to successful digitalisation in UK manufacturing.

In their latest whitepaper, the Made Smarter team have highlighted the process of how they support SME manufacturers with digital transformation through grant funding and skills and leadership training programmes. The report showcases some of the hundreds of businesses who have benefitted from their intervention across the country.

The paper also includes features on several partner organisations such as Make UK, the Centre for People-Led Digitalisation (PLD) and InterAct. Find out more about how we, and others, are working with Made Smarter towards a common goal and access links to the best resources available to start your digital transformation journey today.  

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People Productivity Resilience Resources

Digital Transformation: A Made Smarter roadmap for SME manufacturers

Are you running a UK manufacturing business and looking to embark on a digital transformation journey? If so, this free whitepaper is the perfect place to start.

Aimed at ambitious SMEs it acts as a guide, explaining the concepts of digitisation, digitalisation, digital transformation, and continuous improvement.

Made Smarter help manufacturers better understand and navigate current and future trends and make the case for how industrial digital technologies can solve problems and create growth opportunities.

This whitepaper explains the process of how we support SME manufacturers with digital transformation through grant funding and skills and leadership training programmes. It also showcases some of the hundreds of businesses who have benefitted from our intervention across the country.

Finally, hear from Made Smarter partner organisations such as Make UK, the Centre for People-Led Digitalisation (PLD) and InterAct on how they are working with Made Smarter towards a common goal and find links to the best resources available to get you started with digital transformation today.

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News

InterAct goes global with Singapore research mission

The InterAct team kicked off a series of InterAct Global research missions with a visit to Singapore at the end of June 2024. InterAct Global is expansion of the project, designed to bring insights from international manufacturing and technological innovation to the UK sector. This visit enabled the team to engage with the manufacturers, technology providers and support organisations that have driven Singapore’s industrial development.

InterAct is hoping to create both local and global impact by exchanging knowledge with international players in the worldwide manufacturing ecosystem. These missions will help to better understand the competitive advantages of other countries, learn from them, and exchange best practices and processes. Providing these insights to UK businesses and policymakers, the project aims to tackle the future challenges of digital transformation across three key areas: ecosystems, economies, and workplaces.

Singapore represents an interesting case study for innovation, with a strong track record of economic growth and clearly defined strategies for industrial development. The nation’s role as a hub for trade, finance and technology in the region demonstrates the potential benefits of a unified approach. The team had the chance to explore this in more depth through visits to various organisations and companies including:

InterAct had the chance to expand upon these visits and discussions with a full day workshop hosted at the ARTC, bringing together staff from various additional businesses, including M, Mitsubishi, Edwards and Kowa Skymech.

This engaging session offered participants the chance to hear from both InterAct Co-directors and A*STAR staff as they discussed:

  • Building the next-gen workforce: Professor Jillian MacBryde’s session highlighting the importance of talent acquisition, development, and reskilling to bridge the skills gap.
  • Digital transformation: Professor Janet Godsell’s talk shed light on creating efficient digital ecosystems within supply chains and manufacturing landscapes.
  • AI-powered future: Dr. Haiyue Zhu showcased cutting-edge AI-powered smart robotics and the transformative potential of automation.
  • Singapore’s decarbonisation roadmap: Daren Tan outlined Singapore’s ambitious plans for decarbonisation, addressing environmental challenges head-on.

Attendees also contributed to an extended shared understanding of the challenges and opportunities for the manufacturing sector through two workshops built around the approaches of the InterAct Future of Work and Future of Digital Manufacturing Ecosystems teams.

We want to thank all of our generous hosts and partners for the success of this mission, and look forward to bringing more insights from our further global engagement activities.

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People Resources

Flexible working and manufacturing

Flexible working continues to increase, including for frontline workers, according to new data from the flexible working experts at social business Flexibility Works.

Did you know 67% of workers work flexibly, up from 61% last year and 46% before the pandemic? Now, 85% of workers either already work flexibly, or would like to.

The spotlight on flexible working is moving from hybrid for home workers to different types of flexibility that frontline workers, like those in manufacturing, can use to improve their work life balance and wellbeing, and deliver significant business benefits too.

You can download Flexibility Works’ Flex for Life 2024 report free to access:

  • Big picture flex: A short, need-to-know overview of what’s happening with flexible working in workplaces.
  • Business case for flexible working: Latest data evidence from employers and workers.
  • 7 Steps to flex: Data-driven guidance on how to get flexible working right, including in frontline industries.
  • Business stories: Examples of where flexibility is working well, including McAllister Litho Glasgow’s print factory.

The report is based on data from Scottish employers, workers and unemployed adults looking for work and is Scotland’s most comprehensive analysis of flexible working. The findings are similar to UK-wide studies.